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Laminates & Coating

SEN-HFC-DB-3 - Laboratory Calender for Bipolar Plates

Matthews International GmbH

  • Compressing, laminating, embossing, and powder mill capabilities
  • Very sturdy and compact design
  • Direct drive of each roller
  • Vertical/horizontal usable
  • Optional 4-roll design, cutting units, coating options

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Description Vendor

The Laboratory Calender is a versatile machine designed for compressing, laminating, embossing, and powder milling applications. It features a very sturdy and compact design, ensuring durability and efficient use of space. Each roller is directly driven, allowing for precise control and operation. The machine can be used in both vertical and horizontal configurations, offering flexibility in setup. With a production speed of up to 5 m/min and a web width of up to 300 mm, it is suitable for a wide range of materials. The calender provides high precision with a gap accuracy of ±1 μm and can operate at roller temperatures ranging from +25 °C up to +150 °C. It supports inline and offline applications, making it adaptable for various production needs. The Laboratory Calender includes options such as a manual adjustable unwinder, electric driven rewinder, and an optional 4-roll design for powder milling. It also features a mobile touchpanel for easy operation, gap measurement sensors for accurate control, and electric roll heating for consistent performance. The machine is marketed as a one-stop-shop solution, emphasizing its ease of use and comprehensive features.

Capabilities

  • Enables high-precision compression, lamination, and embossing with ±1 μm gap accuracy
  • Supports material processing at temperatures from +25 °C to +150 °C
Matthews International GmbH Matthews International Corporation (NASDAQ: MATW), a global provider of industrial technologies through its Matthews Engineering business (encompassing Saueressig Engineering, Terrella Energy Systems, and OLBRICH GmbH), has established a strong position in hydrogen fuel cell bipolar plate manufacturing following its 2021 acquisition of Terrella Energy Systems, Ltd. (a Vancouver, Canada-based leader in the design and manufacture of bipolar graphite plates for hydrogen fuel cell power systems, founded 2012). The company entered a two-year Joint Development Agreement with Illuming Power Inc. in February 2022 to develop an automated, expanded graphite bipolar plate production line combining Matthews Saueressig Engineering and Terrella Group's expertise in rotary embossing/cutting tools with Illuming Power's materials and bipolar plate design/stack functionality expertise, dramatically reducing production costs and accelerating mass market adoption of fuel cells for transportation and stationary applications. Matthews established a Hydrogen Fuel Cell (HFC) Development Center in Burlington, North Carolina in February 2024 (supported by a North Carolina Rural Infrastructure Authority grant), relocating bipolar plate manufacturing and prototyping operations under the Terrella Energy brand, with capabilities to fabricate flat die and rotary embossing tooling for graphite bipolar plates and a low-volume production line, strategically positioned within the Southern Automotive Corridor near EV automakers and battery manufacturers.
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