Hydrogen Treatment Systems - TSA Gas Drying Systems

  • Process: temperature swing adsorption
  • Control system: PLC with local HMI and Modbus/SCADA interface
  • Hazardous-area design: Class I, Division 2
  • Closed-loop regeneration configuration
  • Controlled heating and cooling cycles
  • Prefilled packed adsorption beds

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The HyperCellX TSA Gas Drying Systems are high-efficiency hydrogen treatment systems designed to perform deep moisture removal downstream of catalytic hydrogen-purification stages. Utilizing a precise Temperature Swing Adsorption (TSA) process with controlled heating and cooling cycles, the system features a closed-loop regeneration configuration and arrives with packed adsorption beds prefilled and ready for service. Engineered for demanding industrial environments, the module features a rugged Class I, Division 2 hazardous-area design and is managed by an integrated PLC control system complete with a local HMI and Modbus/SCADA interfaces for seamless plant-level communication. This verified technical profile provides procurement teams with a clear operational baseline to evaluate when configuring advanced gas-drying and polishing loops for high-purity hydrogen production facilities.

Use Cases

  • Deep moisture removal after catalytic hydrogen purification
  • Hydrogen cleanup downstream of catalytic purification
  • Hydrogen plants requiring automated drying

Capabilities

  • Removes moisture using temperature swing adsorption
  • Regenerates adsorption media in a closed loop
  • Supports PLC and local HMI control
  • Interfaces with plant SCADA through Modbus
HYPERCELLX

HYPERCELLX is a U.S. hydrogen engineering and manufacturing company based in Colorado Springs, Colorado, formerly operating as Element One Energy, with activities spanning hydrogen generation, purification, storage, pressure-vessel engineering, and integrated plant design. The company engineers and manufactures equipment at its Colorado Springs facility and holds ASME capabilities for pressure-vessel work, allowing it to combine electrochemical hydrogen systems with mechanical process equipment rather than operating only as an electrolyzer supplier. Its hydrogen-production portfolio includes zero-gap pressurized alkaline electrolyzers manufactured in-house, as well as AEM and PEM-based systems and hybrid configurations that combine different electrolysis technologies for variable renewable-power operation. HYPERCELLX also develops downstream purification equipment, including Deoxo, Dehydro and temperature-swing adsorption systems, together with treated-water systems, high-pressure gaseous storage, metal-hydride storage, and cryogenic liquid-hydrogen storage vessels. The company can integrate these technologies with compression, controls, safety systems, renewable-power interfaces, storage and dispensing as part of complete hydrogen-production plants. Within the hydrogen value chain, HYPERCELLX is therefore positioned as an equipment manufacturer, engineering company and system integrator serving industrial hydrogen production, fueling infrastructure, distributed energy, mobility and other applications requiring combined generation, purification and storage capability.

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